China 60/90/115/142/180 Precision Helical Gear Planetary Reducer Double Support Large Capacity Gearbox application of helical gearbox

Merchandise Description

Merchandise Description

The reducer is typically utilized for reduced-pace and high-torque transmission equipment.

The motor, internal combustion engine or other substantial-pace working energy is used to attain the objective of deceleration by meshing with the big gear on the output shaft by means of a equipment with a small variety of enamel on the input shaft of the reducer.

The reducer will also have several pairs of gears with the identical principle to obtain the best reduction impact.

The ratio of the amount of enamel of the massive and little gears is the transmission ratio.
 

Relevant Industries

Production Plant, Automation sector

Custom-made support

OEM, ODM

Gearing Arrangement

Planetary

Output Torque

≤30 N.m

Enter Speed

≤3000rpm

Output Velocity

≥43rpm

Spot of Origin

ZheJiang , China

Brand Name

HPS

Certification

ISO9001, CE

Housing Content

45#Metal or 42Crmo

Ratio

4,5,7,ten,sixteen,20,25,28,35,40,50,70

Content of Shaft

as needed

Design

  sixty/90/one hundred fifteen/142/a hundred and eighty

Lubricant

Synthetic Grease

Packing

Regular export package deal

Guarantee

1 12 months

Thorough Images

 

Application Field

Automated Arms
Assembly Line

3D-Printer

Health care -Tools

CNC Machine

Tapping Equipment

Other Automation Devices

 

Why Pick Us

 

Standard production and Rigid tests method

Bundle Variety: Common export packing & Wood pallets packing

CERTIFICATIONS

Item Parameters

It is suitable for most servomotor brands made by producers

Organization Profile

ZheJiang Higher Precision Gear Transmission Co., Ltd

ZheJiang Higher Precision Gear Transmission Co., Ltd found in HangZhou metropolis, ZheJiang Province, China. It is a major company dedicated in precision transmission areas and technique analysis, manufacture and revenue, different collection of merchandise are manufactured in its 5000 square CZPT workshop, the precision planetary gearbox and equipment motor are created specially for solar strength sector and have served many huge-scale photo voltaic projects worldwidely. 

The analysis group has much more than 15 several years experiences in this field, who can ensure a punctual and successful support to meet customer’s particular wants. It has pasted the ISO9001 high quality administration system and CE, items have been exported to heaps of international locations with a broad selection software in AGV, smart robot, logistic, industrial automation, photo voltaic vitality, vessel, packaging and textile and many others.Consistently, our aim is to market the application of solar energy market in the globe, and we think it provides cleanse and sustainable power for humanity to much better safeguard our surroundings.

 

HPS attends 5-6 exhibitions every single calendar year, both photo voltaic PV exhibitions and automation business exhibitions, expert product sales group and top quality items build CZPT a good status in the industry.

Groups

WORKSHOP
Aggressive & Positive aspects of Planetary Gearbox

* ODM & OEM Support

* Noise Take a look at/ Lifestyle Check/ H2o-evidence Check/ Higher- Low Temperature Examination/ Air-tight Take a look at/ Salt Spray Test

* Lower Sound, Low Backlash, Large Performance

* 20000 Hrs Functioning Lifestyle

* 100% Quality Checked with Quality Confirmed

FAQ

Q1:Which places are your items primarily employed in?

A:At existing, we have 2 main merchandise: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are utilised in automation fields, this sort of as healthcare gear, 3D printers, door openers, tapping equipment, CNC lathes and a sequence of automation gear. In addition, our photo voltaic geared motors are employed in photovoltaic energy era initiatives, which are largely blended with rotary drives to drive solar panels to observe daylight.
Q2: How to select the appropriate planetary gearbox?
A :Very first of all, we want you to be ready to offer pertinent parameters. If you have a motor drawing, it will enable us advise a suitable gearbox for you more rapidly. If not, we hope you can offer the following motor parameters: output velocity, output torque, voltage, existing, IP, sounds, running problems, motor size and power, and so on.
Q3: What is the price ?
A : The major determining aspect for the price of each and every item is the order quantity. You can talk with us and let us recognize each other. I feel that our costs, item good quality and our services can certainly make you content.

Q4: Do you offer personalized provider?

A: Sure, we offer customized services. You only need to have to place CZPT your needs, and we will do our very best to provide you with a strategy, make plans, and try our greatest to meet up with your wants.


/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:
Available

|


###

Applicable Industries
Manufacturing Plant, Automation industry
Customized support
OEM, ODM
Gearing Arrangement
Planetary
Output Torque
≤30 N.m
Input Speed
≤3000rpm
Output Speed
≥43rpm
Place of Origin
Anhui, China
Brand Name
HPS
Certification
ISO9001, CE
Housing Material
45#Steel or 42Crmo
Ratio
4,5,7,10,16,20,25,28,35,40,50,70
Material of Shaft
as required
Model
  60/90/115/142/180
Lubricant
Synthetic Grease
Packing
Standard export package
Warranty
1 Year

/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:
Available

|


###

Applicable Industries
Manufacturing Plant, Automation industry
Customized support
OEM, ODM
Gearing Arrangement
Planetary
Output Torque
≤30 N.m
Input Speed
≤3000rpm
Output Speed
≥43rpm
Place of Origin
Anhui, China
Brand Name
HPS
Certification
ISO9001, CE
Housing Material
45#Steel or 42Crmo
Ratio
4,5,7,10,16,20,25,28,35,40,50,70
Material of Shaft
as required
Model
  60/90/115/142/180
Lubricant
Synthetic Grease
Packing
Standard export package
Warranty
1 Year

How to Design a Helical Gearbox

Basically, a gear is a rotating circular machine part that has teeth cut into it to transmit torque or speed. Gears operate on a similar principle to levers. However, gears are usually asymmetrical in nature, and they have meshing teeth that work together to transmit torque or speed.helical gearbox

Helix angle

Whether you’re looking for a right angle gearbox or a helical gearbox, the angle of the teeth is an important consideration. It affects contact ratios, radial force and the torque capacity of the gear.
A helical gearbox uses the same basic elements as a spur gear, except it has teeth that are closer together. It is also more suited for high-load applications. It is also quieter than conventional gears. The main differences between a helical gearbox and a spur gear are its pitch and the helix angle.
The pitch of a helical gear is measured in the plane perpendicular to the direction of the teeth. It may also be called circular pitch. The pitch of a helical gear may be greater or less than circular pitch.
The normal pitch of a helical gear is also measured in the plane perpendicular to its direction of rotation. It is often called the reference value.
Unlike the spur gear, a helical gear does not have a unique optimum pressure angle. A helical gear’s contact ratio will decrease as the pressure angle increases. This is due to the fact that the length of the contact line decreases.
The pitch of a helical planetary gearbox can be calculated by dividing the total helix angle of the pinion and gear by the sum of their normal pressure angles. The helix angle is usually between 15 and 30 degrees.

Center distance

During the design of a helical gearbox, the center distance between the gears is a crucial input parameter. The center distance should be accurately calculated and modified based on the actual usage conditions. Undersized center distances cause a gear to mesh at a point other than the pitch point, which can lead to increased noise, premature wear and amplitude modulated vibrations.
The best way to calculate a helical gear’s center distance is to calculate the helix angle. This is often referred to as the fundamental rule of gearing. The helix angle is a mathematical expression that defines the relationship between the transverse and normal planes of the gear tooth. The pitch circle diameter increases with helix angle.
The number of teeth in a gear is also a relevant input parameter. There are a number of considerations to consider for determining the helix angle, such as the tooth depth, the pitch diameter, the number of teeth, and the radii of the index circle. The tooth depth is a useful way to calculate bottom clearance.
During the design of a helical mesh, the radial and axial thrust forces are produced. The angular backlash of a gear may vary depending on the type of gear, the pitch diameter and the transmission ratio. The total length of contact lines varies more gradually with the helix angle.
The number of cross sections in a helical mesh is also important. The radial module form is more economic to manufacture. The helical gearbox can be produced by using the same tooth cutting tools as spur gears.

Backlash

Having a smooth rotation of meshing gears is important. However, backlash is an issue that needs to be addressed. There are several ways of controlling backlash. The amount of backlash required depends on the application, size, and accuracy of the gears.
There are two basic ways of reducing backlash. The first is to decrease the distance between the gear centers. The second is to use spring loaded gears. The latter works better in low torque unidirectional drives.
The difference between the distances is called the transverse contact ratio. The longer the distance, the more rotational motion is required. The angular backlash is the opposite of the radial backlash.
The backlash may also be measured in terms of the angular distance between two gears. This measurement can be converted into an angular value at the operating pitch circle. A worm gear is another example.
Using the correct backlash calculator can determine the correct amount of backlash for your helical gearbox. The amount of backlash depends on the accuracy of the individual gears and the type of gearbox.
The gearbox also has components like pulleys, bearings, and wheels. There are several ways of reducing backlash, including the use of bolts and shims to decrease the center distance between gears. In heavy duty applications, a rigid bolted assembly is common.
To calculate the backlash of a geartrain, one must know the gear ratio of each gear in the train and how much it is mated to the reference shaft. This information is especially helpful for cumulative backlash.helical gearbox

Durability

Optimal design, materials, manufacturing, and maintenance procedures affect the lifecycle of a gear. This includes production, repair and replacement costs. The optimum maintenance schedule must also account for lifecycle costs.
The life of a gear can be extended by proper tooth tip relief. This will reduce wear, improve meshing, and increase the longevity of your gear.
The helical gearbox is a specialized type of gearbox, which transforms power from one right angle axis to another. Typical applications include automotive transmissions. It is a popular choice in applications with high speed, high load, or non-parallel shafts. It is quieter and smoother than spur gears. The modular production method used in helical gearboxes provides the best possible standard for component integrity and performance.
One of the most important components of a helical gearbox is the thrust bearings. These support the thrust forces created by the gears and can absorb some of them. A helical gearbox is best suited for high load applications that require a smooth gearing motion.
A good helical gearbox is one that is manufactured with bearings that can handle axial loading. A helical gearbox with a central gulley is often needed for tool clearance. The helix angle also has a bearing on its durability.
The helix angle is also the source of the largest thrust force produced by a helical gear. This large thrust force is produced by a series of special angle cut teeth. This may be one of the reasons why helical gears have been used in high speed applications.

Noise

Generally speaking, helical gears are considered to be a relative quieter gear than spur gears. It is estimated that a helical gear set with axial contact ratio of 2 is about 19 dB quieter than a spur gear set with the same contact ratio.
The term “whine” is often used to describe the tonal character of gear noise. This is a function of the dynamic forces that act on the gear mesh. The dynamic forces are related to rotational speed.
There are two main types of gear noise: the gear-specific noise and peripheral component noise. Both of these types can be caused by high-speed gears transmitting the power of an engine.
The gear-specific noise may be related to the number of teeth in contact. A low contact ratio can slow down the rotational speed of the driven gear. However, a high contact ratio will not reduce the transmission error. This is why it is important to prioritize your design intent before attempting any noise reduction measures.
The tonal character of gear noise can be determined by collecting and analyzing data over a period of time. This may include a series of tests at loads within the desired load range. This measurement can serve as a starting point for a gearbox’s root cause analysis.
The gear-specific noise has a number of mechanisms. These include the aforementioned transmission error signal and the gear-specific whine.helical gearbox

Applications

Various industries like plastics, printing, cement and other heavy industrial settings use helical gearboxes. Their advantages include low power consumption, quieter operation and high load application. However, there are some limitations. For example, heat generated by sliding contact is a hindrance to efficiency. It should also be noted that gear weight affects the performance of the gear.
There are two ways to mesh helical gears. The first method is to place the shafts oriented at a certain angle of helix, in a mesh. The second method is to place the shafts oriented in a different angle of helix. The difference in angle is referred to as the helix angle.
The helical gearbox is the most widely used gearbox. It is compact in size and works at a high efficiency. It is useful for driving conveyors, coolers and machines. It is also used in automation control systems.
Helical gears are often chosen over spur gears for non-parallel shafts. They are also used in gearboxes for automotive applications and in elevators. They also reduce vibrations.
The gears are made of special teeth that are angled to an axis. They are also cut at an angle. This allows for perpendicular meshing. They can be divided into two basic categories: crossed axis gears and single helical gears. Single helical gears can be right-handed or left-handed. Crossed axis gears are usually used to connect parallel shafts.
China 60/90/115/142/180 Precision Helical Gear Planetary Reducer Double Support Large Capacity Gearbox     application of helical gearboxChina 60/90/115/142/180 Precision Helical Gear Planetary Reducer Double Support Large Capacity Gearbox     application of helical gearbox
editor by CX 2023-03-27

Helical Gearbox

As one of the leading helical gearbox manufacturers, suppliers, and exporters of mechanical products, We offer helical gearbox and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of the helical gearbox.

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