China Best Sales China Qualified Cast Iron Helical Gear ATA Series Shaft Mounted Gear Box with Best Sales

Product Description

China Qualified Cast Iron Helical Gear ATA Series Shaft Mounted Gear Box

ATA series shaft mounted gear reducers with hardened gears have high carrying capacity, smooth transmission, light weight, low energy consumption and so on characteristics, input shaft of reducer is connected with motor by belt pulley, output hollow shaft linked with a key. It could be instead of electric drum to be power source for a belt conveyors and lifting equipments. It is widely applied in the mining equipments, Concrete mixing batching plant, Stone Crushers, Sand making production line and other belt conveyor mechanical transmission areas. 

The application of ATA shaft mounted gearbox: 
Agriculture, commerce, telecommunications industry, the food industry, tobacco industry, automobile industry, cement industry, mining industry, mixing station belt conveyor system. 

Out-put shaft: Single key hollow shaft, each model can select 3 hollow diameter at most. 
Anti run back device: Can meet any model, It’s very convenient to be mounted. 
Gearbox Housing: Hard Iron steel, can be used outside. 
Anti run back device: Can meet any model, It’s very convenient to be mounted. 

Mechanical belt conveyor drive system is composed by ATA shaft-mounted gearbox, torque arm, pulleys and motors. Whose power transmission from the motor to the gearbox through the pulley, and then gearbox passed to the drive pulley through the hollow shaft and the gearbox is fixed by torque arm, anti-down device can be configured. The system is convenient to install use and maintain 

The maintenance of ATA shaft mounted gearbox: 
1. Before starting the reducer must be filled of N159 or N220 extreme pressure industrial gear oils, till the gearbox oil shows an intermediate position 
2. After 3 months running, the gearbox need to change oil, attention it must be debris inside the machine rinse before adding new oil. 
3. At the reducer hollow shaft ends and drive pulley end gland plate must fastened with locking screws. 
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate. 
 

Rated Power
 
Rated Torque Input Speed Output Speed Backstop
1.1KW~193KW 180~17000N.m 1400r/min, 900r/min, 500r/min 25~300r/min Alternative parts, Anti-slip device

The models of ATA shafted mounted gearbox:ATA35 ATA40 ATA45 ATA50 ATA60 ATA70 ATA80 ATA100 ATA125
Product pictures:

Packing:


Product application:


Certificate:

Our company :


Customer visiting:

FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Industry
Function: Speed Changing, Speed Reduction
Layout: Parallel
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Single-Step
Customization:
Available

|

Customized Request

helical gearbox

Types of Helical Gear Arrangements

Yes, there are different types of helical gear arrangements available to suit various applications and requirements. Some of the common helical gear arrangements include:

Parallel Shaft Arrangement: In this arrangement, the axes of the driving and driven shafts are parallel to each other. It is the most straightforward configuration and is often used in applications where space is not a constraint, and the gearboxes can be placed side by side.

Right-Angle Shaft Arrangement: In a right-angle arrangement, the driving and driven shafts are positioned at a 90-degree angle to each other. This arrangement is space-saving and is commonly used in applications where the layout requires a change in direction of the power transmission.

Double Helical Gear Arrangement (Herringbone Gears): Double helical gears consist of two sets of helical teeth facing each other. This arrangement helps to cancel out axial forces and reduces the net thrust load on bearings. It is often used in heavy-duty applications to minimize wear and vibration.

Crossed Helical Gear Arrangement (Screw Gears): In this configuration, the axes of the driving and driven shafts are neither parallel nor intersecting. It is suitable for applications requiring non-parallel and non-intersecting shafts.

The choice of helical gear arrangement depends on factors such as available space, power transmission requirements, and the desired layout of the machinery or equipment. Each arrangement has its advantages and disadvantages, and selecting the appropriate one is crucial for achieving optimal performance and efficiency.

helical gearbox

Helical Gearboxes and Energy Efficiency

Helical gearboxes play a significant role in enhancing energy efficiency in various industrial processes. Their design and operating characteristics contribute to improved efficiency and reduced energy consumption. Here’s how helical gearboxes achieve energy efficiency:

  • Helical Gear Meshing: Helical gears have inclined teeth that engage gradually, resulting in smoother and quieter meshing compared to other gear types. This smoother engagement reduces impact and friction losses, leading to higher efficiency and lower energy consumption.
  • Load Distribution: Helical gears distribute the load across multiple teeth due to their helix angle. This even load distribution minimizes stress concentrations and prevents premature wear, ensuring efficient power transmission and reducing the need for frequent maintenance.
  • Efficient Power Transmission: The inclined tooth profile of helical gears allows for more teeth to be in contact at any given time. This increased contact area improves power transmission efficiency by reducing sliding friction and minimizing energy losses.
  • Reduced Vibration: The helical tooth engagement minimizes vibration and noise levels, which can be particularly advantageous in applications that require precise and stable operation. Reduced vibration translates to lower energy losses and increased overall efficiency.
  • Optimized Gear Design: Engineers can fine-tune helical gear designs by adjusting parameters such as helix angle, number of teeth, and gear materials. This optimization process helps tailor the gearbox for specific applications, ensuring optimal efficiency and minimal energy wastage.
  • Lubrication and Cooling: Proper lubrication and cooling strategies are crucial for maintaining efficiency. Helical gears benefit from efficient lubrication due to their continuous tooth engagement, which helps reduce friction and wear, further enhancing energy efficiency.
  • Advanced Manufacturing: Modern manufacturing techniques enable precise production of helical gears, ensuring tight tolerances and accurate tooth profiles. This manufacturing precision contributes to minimal energy losses during gear operation.

Overall, helical gearboxes excel in energy efficiency by combining smoother tooth engagement, even load distribution, reduced vibration, and optimized designs. Their ability to transmit power efficiently and reliably makes them a preferred choice for industrial processes where energy conservation is a priority.

helical gearbox

Differences Between Helical Gearboxes and Spur Gearboxes

Helical gearboxes and spur gearboxes are two common types of gearboxes used in various applications. Here are the key differences between them:

  • Tooth Design: The main difference between helical and spur gearboxes lies in their tooth design. Helical gearboxes feature helical teeth that are cut at an angle to the gear axis, while spur gearboxes have straight-cut teeth that run parallel to the gear axis.
  • Engagement: Helical gearboxes offer a gradual and smooth engagement of teeth due to their helical tooth design. This results in reduced noise and vibration compared to spur gearboxes, which can have more abrupt and noisy tooth engagement.
  • Load Distribution: Helical gearboxes have a higher contact ratio between teeth at any given time, which leads to better load distribution across the gear teeth. Spur gearboxes, on the other hand, have fewer teeth in contact at a time, potentially leading to higher stress on individual teeth.
  • Efficiency: Helical gearboxes tend to be more efficient than spur gearboxes due to the helical tooth design, which reduces friction and energy losses during gear meshing. The gradual engagement of helical teeth contributes to this higher efficiency.
  • Noise and Vibration: Helical gearboxes generate less noise and vibration compared to spur gearboxes. The helical tooth design and smooth engagement help in reducing the impact of gear meshing on overall noise levels.
  • Applications: Helical gearboxes are commonly used in applications that require higher torque and smoother operation, such as heavy machinery, automotive transmissions, and industrial equipment. Spur gearboxes are suitable for applications with moderate loads and where noise considerations are not critical.

Overall, helical gearboxes offer advantages in terms of efficiency, load distribution, and noise reduction compared to spur gearboxes. However, the choice between the two depends on specific application requirements and factors such as torque, speed, space constraints, and noise considerations.

China Best Sales China Qualified Cast Iron Helical Gear ATA Series Shaft Mounted Gear Box   with Best Sales China Best Sales China Qualified Cast Iron Helical Gear ATA Series Shaft Mounted Gear Box   with Best Sales
editor by CX 2024-05-07

Helical Gearbox

As one of the leading helical gearbox manufacturers, suppliers, and exporters of mechanical products, We offer helical gearbox and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of the helical gearbox.

Recent Posts

Recent Comments

No comments to show.