China Twin Extruder Cylindrical Gear Helical Gearbox in China helical gearbox application

Item Description

SHTDN Twin Screw Gearbox Attributes.
 

— Large Velocity

—Triaxiality parallel style enhance B axis bearing ability.
—Easy manufacture and practical assemply.Reduced the cost.
—Modular composition design and style achieve 2 sorts of gearbox torque quality.

Twin Screw Gearbox Introduction
 

Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical equipment of spherical involute, and combining our prolonged phrase encounter and specialty of twin-screw extruders, SHTDN gearboxes are meticulously made with top sophisticated planning concepts in the globe for co-oriented rotating twin-screw extruders, with completely independent Mental Home Legal rights.
The gears are produced of carburizing steel of high-power alloy of very good quality by carburizing and quenching for tooth, of which all the gear grinding procedures are completed by imported equipment grinding devices. Equipment parameters are optimized and specially made for the qualities of twin screw extruders, reducing pressure focus on root of gear and enhancing gear floor situations. We have improved gear intension of flexural exhaustion, tiredness toughness and ratio of wide diameter. We have also adopted the latest planning concept and technologies of heating treatment method for the framework of gears, thus ensured gears from uniformity of precision and power.

SHTDN Substantial Torque Gearbox Information Table
 

SHTDN Gearbox Electrical power&Torque Desk

Model

CD(MM)

Torque Grade(T/A3)

RPM 300r/min

RPM 400r/min

RPM 500r/min

RPM 600r/min

RPM 800r/min

RPM 900r/min

SHTD20N

18

<13

7.5kw

11kw

SHTD25N

22

<13

11kw

15kw

18.5kw

22kw

SHTD30N

26

<13

22kw

30kw

37kw

SHTD35N

30

<13

18.5kw

22kw

30kw

37kw

50kw

60kw

SHTD40N

34.5

<13

30kw

45kw

55kw

65kw

90kw

90kw

SHTD50N

forty two

<13

55kw

75kw

90kw

110kw

132kw

160kw

SHTD52N

forty three

<13

55kw

75kw

90kw

110kw

132kw

160kw

SHTD58N

48

<13

90kw

110kw

132kw

160kw

220kw

250kw

SHTD65N

52

<13

110kw

132kw

160kw

220kw

280kw

315kw

SHTD75N

sixty

<13

160kw

220kw

250kw

315kw

450kw

500kw

SHTD85N

sixty seven.8

<13

220kw

315kw

400kw

500kw

600kw

650kw

SHTD95N

78

<13

350kw

450kw

550kw

650kw

900kw

1000kw

SHTD110N

ninety two

<13

560kw

710kw

900kw

1000kw

SHTD125N

one hundred

<13

800kw

1000kw

1250kw

1400kw

SHTD135N

110

<13

1000kw

1400kw

1600kw

2000kw

SHTD150N

120

<13

1320kw

1750kw

Manufacturing Procedure

 

Packing&Delivery
 

Packing Particulars: According to your order quantity packaging,transport wood bins,air carton.

Delivery Specifics: 5-60days right after get.

one.Rust-evidence oil processing,

   Prevent rust in transit.

two.Oiled paper packages,

   Prevent oil dry.

three.Bubble wrap package,

   Prevent collosions.

four.Unique foam packaging. five.Packing six.Sealing

Our Provider

24-hour Hotline

 

No subject when and the place

to call we can uncover our service to you.

 

 

Pre-sales Consultation

 

We have 5 product sales people on the web,

and no matter whether you have any issue

can be solved by means of on-line

interaction,welcome your session.

Right after-product sales Companies

 

Receive goods have any

inquiries about the solution,

can search for us,we will assist

you deal with the the 1st time,to your satisfaction.

 

All ZT hold shell out focus to every single phase of the details,We are seeking forward to the forge in advance together with you!

 

FAQ

 

How long does it get to get my items given that I paid for them?

—In accordance to your order quantity,we will give you a reasonable shipping day.

 

Can I get the warranty of 1 calendar year for free?

—If you require the warranty,you should shell out for it.If not,do not worry ,we have self confidence in our items.

 

How is your following-sale services?

—You will get our help in time as long as you discover something improper about our makes.Imagine us,you should have the best.

 

What machine does the product use to?

—Twin Screw Extruder Device.

 

US $13,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

SHTDN Gearbox Power&Torque Table
Model
CD(MM)
Torque Grade(T/A3)
RPM 300r/min
RPM 400r/min
RPM 500r/min
RPM 600r/min
RPM 800r/min
RPM 900r/min
SHTD20N
18
<13
7.5kw
11kw
SHTD25N
22
<13
11kw
15kw
18.5kw
22kw
SHTD30N
26
<13
22kw
30kw
37kw
SHTD35N
30
<13
18.5kw
22kw
30kw
37kw
50kw
60kw
SHTD40N
34.5
<13
30kw
45kw
55kw
65kw
90kw
90kw
SHTD50N
42
<13
55kw
75kw
90kw
110kw
132kw
160kw
SHTD52N
43
<13
55kw
75kw
90kw
110kw
132kw
160kw
SHTD58N
48
<13
90kw
110kw
132kw
160kw
220kw
250kw
SHTD65N
52
<13
110kw
132kw
160kw
220kw
280kw
315kw
SHTD75N
60
<13
160kw
220kw
250kw
315kw
450kw
500kw
SHTD85N
67.8
<13
220kw
315kw
400kw
500kw
600kw
650kw
SHTD95N
78
<13
350kw
450kw
550kw
650kw
900kw
1000kw
SHTD110N
92
<13
560kw
710kw
900kw
1000kw
SHTD125N
100
<13
800kw
1000kw
1250kw
1400kw
SHTD135N
110
<13
1000kw
1400kw
1600kw
2000kw
SHTD150N
120
<13
1320kw
1750kw

###

Twin Extruder Cylindrical Gear Helical Gearbox in China Twin Extruder Cylindrical Gear Helical Gearbox in China Twin Extruder Cylindrical Gear Helical Gearbox in China

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

US $13,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

SHTDN Gearbox Power&Torque Table
Model
CD(MM)
Torque Grade(T/A3)
RPM 300r/min
RPM 400r/min
RPM 500r/min
RPM 600r/min
RPM 800r/min
RPM 900r/min
SHTD20N
18
<13
7.5kw
11kw
SHTD25N
22
<13
11kw
15kw
18.5kw
22kw
SHTD30N
26
<13
22kw
30kw
37kw
SHTD35N
30
<13
18.5kw
22kw
30kw
37kw
50kw
60kw
SHTD40N
34.5
<13
30kw
45kw
55kw
65kw
90kw
90kw
SHTD50N
42
<13
55kw
75kw
90kw
110kw
132kw
160kw
SHTD52N
43
<13
55kw
75kw
90kw
110kw
132kw
160kw
SHTD58N
48
<13
90kw
110kw
132kw
160kw
220kw
250kw
SHTD65N
52
<13
110kw
132kw
160kw
220kw
280kw
315kw
SHTD75N
60
<13
160kw
220kw
250kw
315kw
450kw
500kw
SHTD85N
67.8
<13
220kw
315kw
400kw
500kw
600kw
650kw
SHTD95N
78
<13
350kw
450kw
550kw
650kw
900kw
1000kw
SHTD110N
92
<13
560kw
710kw
900kw
1000kw
SHTD125N
100
<13
800kw
1000kw
1250kw
1400kw
SHTD135N
110
<13
1000kw
1400kw
1600kw
2000kw
SHTD150N
120
<13
1320kw
1750kw

###

Twin Extruder Cylindrical Gear Helical Gearbox in China Twin Extruder Cylindrical Gear Helical Gearbox in China Twin Extruder Cylindrical Gear Helical Gearbox in China

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

What Is a Helical Gearbox?

Generally, the gear is a rotating circular machine part, and its purpose is to transmit speed and torque. It works by meshing with other toothed parts. This type of gear is made up of cut teeth, inserted teeth, and gear teeth.helical gearbox

Helix angle

Typical helical gearbox angle ranges from 15 to 30 degrees. It is commonly used in worm gears and screws. The angle is important in motion conversion and power transfer.
Helical gearboxes are suitable for high load applications. Because the teeth engage more gradually, helical gearboxes require bearings that can manage axial loading. In fact, the forces produced by helical gears are much less than those of spur gears. Moreover, helical gearboxes are often less efficient.
There are two basic gear systems: the spur gear system and the helical gear system. These systems are similar in their basic functions. However, they are distinguished by a number of important differences. The spur gear system produces thrust forces, while the helical gear system transmits energy through two axial configurations. Both systems operate at speeds of around 50m/s.
Spur gears have a common pitch, whereas helical gears have a different pitch. The pitch of helical gears changes as the helix angle changes. This leads to a difference in the diameter of the gear and the hobs. This changes the radial module system pitch and increases the manufacturing costs.
The normal pressure angle is the angle of the load line into the plane normal to the tooth axis. This angle is sometimes called the reference value.
Helical gears are available in both left-hand and right-hand configurations. Helical gears are typically characterized by quiet operation and higher power carrying capacity. They are also appreciated for their NVH characteristics. They are used in the oil, food, and plastic industries. They also have a higher efficiency than zero-helix angle gears.

Efficiency

Using helical gears in a gearbox provides several benefits. They are more efficient, quieter and better able to handle high load cases. However, they are also more expensive than classic gears.
The efficiency of a helical gearbox is calculated by measuring the efficiency of the entire working area. This is measured using a predefined measuring grid. The result is presented by an efficiency contour map. It shows that efficiency is not uniform in the working area.
This is because of the varying angles of the teeth of the gears. It is also important to consider the size of the pitch circle and the angle of the helix. The pitch circle is larger for helical gears than for spur gears. This means more surface contact and more potential for transmission of power between the parallel shafts.
Efficiency calculations for synchronizers are relatively new. Using data from power losses can help estimate the accuracy of these calculations.
The efficiency of a gearbox is mainly dependent on the power range and the torque. The higher the range, the better the efficiency. When the power range is reduced, the efficiency is reduced. The efficiency decreases sharply for high ratio gearboxes.
The efficiency of a gearbox also depends on the type of gearbox. Typically, spur gears are the most efficient, but helical gears are also quite efficient. In the same way that an electrical motor is more efficient than a standard cylinder engine, helical gears are more efficient than spur gears.helical gearbox

Applications

Various industries utilize helical gearboxes for different applications. These gears are primarily used in heavy industrial settings and are also used in the printing and plastic industries.
They are useful in transferring motion between parallel and right-angle shafts. Helical gears are more durable and offer smoother gear operation than other gear types. They are also less noisy and produce less friction.
Typical applications of helical gearboxes include conveyors, coolers, crushers, and other heavy industrial applications. They are also used in the food, chemical, and printing industries.
There are two main types of helical gearboxes: single helical gearboxes and double helical gearboxes. In the single gearbox, the teeth are at a certain angle to the axis. In the double gearbox, the teeth are at opposite angles.
Both gear types have their own advantages. The spur type is more suited for low-speed applications and is also less expensive to manufacture. However, helical gears are more efficient. They are also less noisy and have more teeth meshing capacity.
Helical gears also have a greater pitch circle diameter than spur gears. Because of this, they can tolerate a greater load and are more durable. The helical gearbox also uses thrust bearings to support the thrust force. In order to ensure smooth operation, the helical gears gradually engage.
Helical gears are also used in the automotive industry. They are the most common gear type used in the automotive transmission process.

Spiral teeth vs helical teeth

Depending on the application, there are two types of bevel gears: helical gears and spiral teeth bevel gears. They have a similar geometry, but they perform differently. While helical gears provide smoother operation and higher load carrying capacity, spiral teeth bevel gears are more flexible, reduce the risk of overheating, and have longer service life.
Helical gears are primarily used for helical or crossed shafts. They have teeth that are cut at a precise angle to the gear axis. They provide a smooth action during heavy loads and are used at high speeds. They can also be used for non-parallel shafts. However, they are less efficient than spur gears.
Spur gears are primarily used for parallel shafts. Their straight teeth are parallel to the gear axis. Their teeth come in sudden contact, which causes vibration and a noticeable noise. However, helical gears provide gradual engagement, minimizing vibration and backlash.
The root stress of helical gears is different from spur gears. It is dependent on the helix angle and the web thickness of the gear. The pressure angle of the teeth also affects the curvature radii. These factors affect the transverse contact ratio, which decreases the length of the contact line.
Helical gears are often used to change the angle of rotation by 90 degrees. They can also be used to eliminate shock loading. These gears can be used on parallel or crossed shafts.

PB and PLB Series

PB and PLB series helical gearboxes offer a bevy of benefits that include high power density and a compact modular design. Aside from offering a high output torque, they also offer low maintenance and a long life span. The manufacturers have also gone to great lengths to provide a robust case, a rigid worm and screw thread arrangement and a high reduction ratio. They also provide parallel shaft input options. This means you can use one gearbox to drive a whole train of synchronized gears.
Aside from the fact that it is one of the most durable gearboxes available, it is also one of the most versatile. In fact, the company manufactures a number of gearbox variants, ranging from a single gearbox to a fully modular multiple gearbox design. The high power density means it can operate in tight industrial spaces. PB and PLB series helical Gearboxes are available in a range of sizes, ensuring you find the perfect fit for your application. The PB and PLB Series helical gearboxes are also a cost-effective option for your next application. The company is also able to offer custom solutions to meet your specific needs.
The best part is that you can get your hands on these Gearboxes at a price that is well worth your hard earned dollars. The manufacturers also offer an industry leading warranty. PB and PLB series helical and worm gearboxes are available in a variety of sizes and configurations to suit your application.helical gearbox

Herringbone gears

Using Herringbone gears in helical gearboxes can give the advantages of quiet operation at high speed and minimal axial force. These gears can also be used in heavy machinery applications. However, manufacturing them is more difficult and expensive.
Herringbone gears are similar to double helical gears, except that they do not have a central gap. Originally, they were made by casting to an accurate pattern.
Today, they are characterized by two sets of gear teeth that are stuck together. They have a very high coincidence, which increases the bearing capacity of the gearbox. They also reduce wear and noise.
These gears are usually smaller than double helical gears. This makes them ideal for applications where vibration is high. The large contact area reduces stress. They also have a high carrying capacity. They are used in transmissions, heavy machinery, and differentials.
Herringbone gears are also used in torque gearboxes, especially those that do not have a significant thrust bearing. However, their use is less common because of manufacturing difficulties.
There are several solutions to the problem of making herringbone gears. One solution is to use a central groove to cut the gears. Another is to stack two helical gears together. Another solution is to use older machines that can be rebuilt to make herringbone gears.
Herringbone gears can be processed using milling methods. However, this method cannot be used to process all herringbone gears.
China Twin Extruder Cylindrical Gear Helical Gearbox in China     helical gearbox applicationChina Twin Extruder Cylindrical Gear Helical Gearbox in China     helical gearbox application
editor by czh 2023-01-12

Helical Gearbox

As one of the leading helical gearbox manufacturers, suppliers, and exporters of mechanical products, We offer helical gearbox and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of the helical gearbox.

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